Free & Fast UK delivery
Spend £170+ and receive 20% off your order.

Packaging Foam Sheets UK for Protective Packing and Cases

Buy packaging foam sheets for boxes, flight cases, tool cases, electronics, industrial parts and transit protection. Compare flexible packing foam, convoluted egg-crate foam, pink anti-static foam, closed cell polyethylene, Plastazote, Ethafoam and dense reconstituted foam with live size, thickness and price options.

Protective foam packaging

A Wider Range of Packaging Foam Sheets

The range is organised by how the foam behaves. Start with flexible cushioning, move to closed cell packaging foam where a firmer and lower-absorption structure is needed, or compare reconstituted grades for dense protective support.

Need packaging foam cut to size or custom foam inserts? The products below are priced online as sheet options. For non-standard dimensions, routed inserts, foam wrap rolls or pre-cubed formats, use the contact page so the All Foam team can confirm whether the requested format can be supplied.
Flexible packing foam sheets

General, Convoluted and Anti-Static Packaging Foam

Quick answer

Choose flat packaging foam for consistent box and case lining, convoluted packaging foam for lids and irregular items, AS22 pink anti-static foam for electronics, or Ethafoam STPE200 when a semi-rigid polyethylene separator or transit layer is preferred.

Packaging foam is not automatically upholstery foam. Match the grade to the item and journey, then check the fire information and technical data sheet before ordering.

Special Use Foam Not Fire Retardant : Not suitable for upholstery

Packaging Foam Flat Sheet

Data sheet

A high-impact, lightweight flat packaging foam suitable for protective packaging applications such as flight cases, briefcases and cardboard boxes. This foam is not fire retardant and is therefore not suitable for upholstery.

Best suited to: Flat case lining, box protection and transit packaging where lightweight impact protection is required.

Available sheet sizes: 76cm × 100cm, 230cm × 100cm, 230cm × 200cm.

Key details

  • Lightweight packaging-grade foam
  • Dark charcoal/black foam colour
  • High-impact protective performance
  • Suitable for packaging and case inserts
  • Not suitable for upholstery

Suitable uses

  • Flight cases and briefcases
  • Cardboard box protection
  • Protective transit packaging
  • Flat protective lining applications
View all sizes and prices 21 prices

The table lists every size, thickness and price-affecting option, including the exact unit price and the 10% multi-buy unit price.

Packaging Foam Flat Sheet sheet sizes, options and prices
Sheet size Thickness 1 sheet 2+ sheets each
76cm × 100cm 1/4 inch (6.3mm) £10.97 £9.87
76cm × 100cm 1/2 inch (12.7mm) £14.75 £13.28
76cm × 100cm 1 inch (25.4mm) £20.97 £18.87
76cm × 100cm 1.5 inch (38.1mm) £29.98 £26.98
76cm × 100cm 2 inch (50.8mm) £36.98 £33.28
76cm × 100cm 3 inch (76.2mm) £49.96 £44.96
76cm × 100cm 4 inch (101.6mm) £62.99 £56.69
230cm × 100cm 1/4 inch (6.3mm) £17.99 £16.19
230cm × 100cm 1/2 inch (12.7mm) £29.98 £26.98
230cm × 100cm 1 inch (25.4mm) £49.96 £44.96
230cm × 100cm 1.5 inch (38.1mm) £69.99 £62.99
230cm × 100cm 2 inch (50.8mm) £88.98 £80.08
230cm × 100cm 3 inch (76.2mm) £128.98 £116.08
230cm × 100cm 4 inch (101.6mm) £159.99 £143.99
230cm × 200cm 1/4 inch (6.3mm) £29.98 £26.98
230cm × 200cm 1/2 inch (12.7mm) £49.96 £44.96
230cm × 200cm 1 inch (25.4mm) £88.98 £80.08
230cm × 200cm 1.5 inch (38.1mm) £128.98 £116.08
230cm × 200cm 2 inch (50.8mm) £159.99 £143.99
230cm × 200cm 3 inch (76.2mm) £234.98 £211.48
230cm × 200cm 4 inch (101.6mm) £309.88 £278.89

The 2+ sheets price is the discounted unit price. The basket applies the 10% foam-sheet discount automatically when the order contains two or more foam sheets.

Roll of flat packaging foam sheet
Price £10.97

10% off foam sheets when you order 2 or more. Applied automatically in the basket.

Special Use Foam Not Fire Retardant : Not suitable for upholstery

Packaging Foam Convoluted Sheet

Data sheet

A high-impact, lightweight convoluted egg-crate packaging foam designed for protective applications such as flight cases, briefcases and cardboard boxes. This foam is not fire retardant and is therefore not suitable for upholstery.

Best suited to: Flight cases, case lids and protective packaging where a convoluted egg-crate profile helps hold irregular items.

Available sheet sizes: 76cm × 100cm, 230cm × 100cm, 230cm × 200cm.

Key details

  • Lightweight packaging-grade foam
  • Convoluted egg-crate profile
  • High-impact protective performance
  • Dark charcoal/black foam colour
  • Not suitable for upholstery

Suitable uses

  • Flight cases and briefcases
  • Cardboard box protection
  • Protective case lids and inserts
  • Only available at 30mm thickness
View all sizes and prices 3 prices

The table lists every size, thickness and price-affecting option, including the exact unit price and the 10% multi-buy unit price.

Packaging Foam Convoluted Sheet sheet sizes, options and prices
Sheet size 1 sheet 2+ sheets each
76cm × 100cm £26.99 £24.29
230cm × 100cm £56.98 £51.28
230cm × 200cm £107.99 £97.19

Fixed product options: Thickness: 30mm.

The 2+ sheets price is the discounted unit price. The basket applies the 10% foam-sheet discount automatically when the order contains two or more foam sheets.

Roll of convoluted egg-crate packaging foam
Price £26.99

10% off foam sheets when you order 2 or more. Applied automatically in the basket.

Special Use Foam Fire Retardant : Suitable for specialist packaging use

Antistatic Pink Packaging Sheet AS22

Data sheet

Anti-static packaging polyurethane foam designed to help protect electronics and other sensitive items during storage and transit. This AS22 pink packaging foam is fire retardant while remaining well suited to a wide range of packaging applications.

Best suited to: Electronics, components and sensitive equipment requiring anti-static protection during storage or transit.

Available sheet sizes: 76cm × 100cm, 230cm × 100cm, 230cm × 200cm.

Key details

  • AS22 anti-static polyurethane foam
  • Pink packaging foam for electronics
  • Fire retardant foam sheet
  • Suitable for protective packaging applications
  • Available in multiple sheet sizes and thicknesses

Suitable uses

  • Packaging electronics and components
  • Protective transit packaging
  • Case, box and insert protection
  • Storage protection for sensitive items
View all sizes and prices 21 prices

The table lists every size, thickness and price-affecting option, including the exact unit price and the 10% multi-buy unit price.

Antistatic Pink Packaging Sheet AS22 sheet sizes, options and prices
Sheet size Thickness 1 sheet 2+ sheets each
76cm × 100cm 1/4 inch (6.3mm) £12.86 £11.57
76cm × 100cm 1/2 inch (12.7mm) £17.99 £16.19
76cm × 100cm 1 inch (25.4mm) £26.99 £24.29
76cm × 100cm 1.5 inch (38.1mm) £36.98 £33.28
76cm × 100cm 2 inch (50.8mm) £45.98 £41.38
76cm × 100cm 3 inch (76.2mm) £63.98 £57.58
76cm × 100cm 4 inch (101.6mm) £81.98 £73.78
230cm × 100cm 1/4 inch (6.3mm) £26.99 £24.29
230cm × 100cm 1/2 inch (12.7mm) £36.98 £33.28
230cm × 100cm 1 inch (25.4mm) £63.98 £57.58
230cm × 100cm 1.5 inch (38.1mm) £90.98 £81.88
230cm × 100cm 2 inch (50.8mm) £117.98 £106.18
230cm × 100cm 3 inch (76.2mm) £163.99 £147.59
230cm × 100cm 4 inch (101.6mm) £215.99 £194.39
230cm × 200cm 1/4 inch (6.3mm) £36.98 £33.28
230cm × 200cm 1/2 inch (12.7mm) £63.98 £57.58
230cm × 200cm 1 inch (25.4mm) £117.98 £106.18
230cm × 200cm 1.5 inch (38.1mm) £163.99 £147.59
230cm × 200cm 2 inch (50.8mm) £215.99 £194.39
230cm × 200cm 3 inch (76.2mm) £317.98 £286.18
230cm × 200cm 4 inch (101.6mm) £416.98 £375.28

The 2+ sheets price is the discounted unit price. The basket applies the 10% foam-sheet discount automatically when the order contains two or more foam sheets.

Roll of antistatic pink packaging sheet AS22
Price £12.86

10% off foam sheets when you order 2 or more. Applied automatically in the basket.

Special Use Foam Not Fire Retardant : Packaging grade foam for protective applications

Ethafoam STPE200 - Semi Rigid Packaging Sheet

Data sheet

White or grey medium-density non-cross-linked expanded polyethylene foam sheet. Ethafoam STPE200 is a semi-rigid packaging foam that is lightweight, protective, water-resistant and well suited to a range of packaging, transit protection and industrial applications.

Best suited to: Protective inserts, separation layers and transit packaging requiring a semi-rigid, water-resistant polyethylene foam.

Available sheet sizes: 100cm × 120cm, 200cm × 120cm.

Key details

  • Semi-rigid expanded polyethylene foam
  • Available in white or grey
  • Medium density packaging material
  • Non-cross-linked polyethylene structure
  • Suitable for protective packaging uses

Suitable uses

  • Transit protection and packaging
  • Protective inserts, lining and separation layers
  • Industrial and commercial packing uses
  • Thicknesses from 5mm to 100mm
  • Not fire retardant
View all sizes and prices 20 prices

The table lists every size, thickness and price-affecting option, including the exact unit price and the 10% multi-buy unit price.

Ethafoam STPE200 - Semi Rigid Packaging Sheet sheet sizes, options and prices
Sheet size Thickness 1 sheet 2+ sheets each
100cm × 120cm 5mm £11.60 £10.44
100cm × 120cm 10mm £14.99 £13.49
100cm × 120cm 12mm £16.59 £14.93
100cm × 120cm 15mm £18.69 £16.82
100cm × 120cm 20mm £23.98 £21.58
100cm × 120cm 25mm £27.98 £25.18
100cm × 120cm 30mm £30.98 £27.88
100cm × 120cm 40mm £37.98 £34.18
100cm × 120cm 50mm £44.98 £40.48
100cm × 120cm 100mm £79.98 £71.98
200cm × 120cm 5mm £14.99 £13.49
200cm × 120cm 10mm £23.98 £21.58
200cm × 120cm 12mm £26.98 £24.28
200cm × 120cm 15mm £30.98 £27.88
200cm × 120cm 20mm £37.98 £34.18
200cm × 120cm 25mm £44.98 £40.48
200cm × 120cm 30mm £51.98 £46.78
200cm × 120cm 40mm £65.98 £59.38
200cm × 120cm 50mm £79.98 £71.98
200cm × 120cm 100mm £149.98 £134.98

Colour does not change the price. The prices above apply to: White, Grey.

The 2+ sheets price is the discounted unit price. The basket applies the 10% foam-sheet discount automatically when the order contains two or more foam sheets.

White Ethafoam STPE200 semi rigid packaging sheet
Price £11.60

10% off foam sheets when you order 2 or more. Applied automatically in the basket.

Polyethylene and cross-linked foam

Closed Cell Packaging Foam Sheets

Quick answer

AFP30 is the lighter closed cell polyethylene option, AFP45 provides a more rigid structure, and Plastazote LD33 adds a cross-linked construction with a choice of colours for protective inserts, display packaging and reusable cases.

Closed cell does not mean one universal specification. Compare rigidity, colour, thickness, backing choices, fire information and the environment in which the foam will be used.

Closed Cell Packaging Foam Not Fire Retardant : For fire retardant options, please contact us

Closed Cell Polyethylene Sheet AFP30

Data sheet

Black or white rigid closed cell polyethylene foam sheet with a non-absorbent, waterproof structure. AFP30 is available with or without self-adhesive backing, making it suitable for lining, sealing, protective packing and other practical applications where a closed cell foam sheet is required.

Best suited to: Protective lining, packing, sealing and water-resistant applications requiring lightweight closed-cell polyethylene foam.

Available sheet sizes: 100cm × 100cm, 200cm × 100cm.

Key details

  • Closed cell polyethylene foam sheet
  • Rigid, lightweight and waterproof
  • Non-absorbent foam structure
  • Available in black or white
  • Optional self-adhesive backing

Suitable uses

  • Protective lining and packing
  • Water-resistant sealing and insulation uses
  • Cases, inserts and general industrial applications
  • Available in a wide range of thicknesses
  • For fire retardant options, please contact us
View all sizes and prices 48 prices

The table lists every size, thickness and price-affecting option, including the exact unit price and the 10% multi-buy unit price.

Closed Cell Polyethylene Sheet AFP30 sheet sizes, options and prices
Sheet size Thickness Self-adhesive backing 1 sheet 2+ sheets each
100cm × 100cm 2mm Without adhesive backing £10.59 £9.53
100cm × 100cm 2mm With adhesive backing £18.59 £16.73
100cm × 100cm 3mm Without adhesive backing £11.78 £10.60
100cm × 100cm 3mm With adhesive backing £19.78 £17.80
100cm × 100cm 5mm Without adhesive backing £13.99 £12.59
100cm × 100cm 5mm With adhesive backing £21.99 £19.79
100cm × 100cm 10mm Without adhesive backing £19.99 £17.99
100cm × 100cm 10mm With adhesive backing £27.99 £25.19
100cm × 100cm 12mm Without adhesive backing £22.98 £20.68
100cm × 100cm 12mm With adhesive backing £30.98 £27.88
100cm × 100cm 15mm Without adhesive backing £25.98 £23.38
100cm × 100cm 15mm With adhesive backing £33.98 £30.58
100cm × 100cm 20mm Without adhesive backing £31.98 £28.78
100cm × 100cm 20mm With adhesive backing £39.98 £35.98
100cm × 100cm 25mm Without adhesive backing £39.98 £35.98
100cm × 100cm 25mm With adhesive backing £47.98 £43.18
100cm × 100cm 30mm Without adhesive backing £45.98 £41.38
100cm × 100cm 30mm With adhesive backing £53.98 £48.58
100cm × 100cm 40mm Without adhesive backing £57.98 £52.18
100cm × 100cm 40mm With adhesive backing £65.98 £59.38
100cm × 100cm 50mm Without adhesive backing £69.98 £62.98
100cm × 100cm 50mm With adhesive backing £77.98 £70.18
100cm × 100cm 100mm Without adhesive backing £129.98 £116.98
100cm × 100cm 100mm With adhesive backing £137.98 £124.18
200cm × 100cm 2mm Without adhesive backing £12.98 £11.68
200cm × 100cm 2mm With adhesive backing £20.98 £18.88
200cm × 100cm 3mm Without adhesive backing £14.99 £13.49
200cm × 100cm 3mm With adhesive backing £22.99 £20.69
200cm × 100cm 5mm Without adhesive backing £19.99 £17.99
200cm × 100cm 5mm With adhesive backing £27.99 £25.19
200cm × 100cm 10mm Without adhesive backing £31.98 £28.78
200cm × 100cm 10mm With adhesive backing £39.98 £35.98
200cm × 100cm 12mm Without adhesive backing £38.98 £35.08
200cm × 100cm 12mm With adhesive backing £46.98 £42.28
200cm × 100cm 15mm Without adhesive backing £45.98 £41.38
200cm × 100cm 15mm With adhesive backing £53.98 £48.58
200cm × 100cm 20mm Without adhesive backing £57.98 £52.18
200cm × 100cm 20mm With adhesive backing £65.98 £59.38
200cm × 100cm 25mm Without adhesive backing £69.98 £62.98
200cm × 100cm 25mm With adhesive backing £77.98 £70.18
200cm × 100cm 30mm Without adhesive backing £81.98 £73.78
200cm × 100cm 30mm With adhesive backing £89.98 £80.98
200cm × 100cm 40mm Without adhesive backing £105.98 £95.38
200cm × 100cm 40mm With adhesive backing £113.98 £102.58
200cm × 100cm 50mm Without adhesive backing £129.98 £116.98
200cm × 100cm 50mm With adhesive backing £137.98 £124.18
200cm × 100cm 100mm Without adhesive backing £236.98 £213.28
200cm × 100cm 100mm With adhesive backing £244.98 £220.48

Colour does not change the price. The prices above apply to: Black, White.

The 2+ sheets price is the discounted unit price. The basket applies the 10% foam-sheet discount automatically when the order contains two or more foam sheets.

Roll of black closed cell polyethylene sheet AFP30
Price £10.59

10% off foam sheets when you order 2 or more. Applied automatically in the basket.

Closed Cell Packaging Foam Not Fire Retardant : For fire-retardant options, please contact us

Closed Cell Polyethylene Sheet AFP45

Data sheet

Black rigid closed cell polyethylene foam sheet with a non-absorbent, waterproof structure. AFP45 is more rigid than AFP30 and is available with or without self-adhesive backing for protective lining, packing, sealing and other demanding applications.

Best suited to: Demanding packing, lining and sealing applications requiring a more rigid closed-cell polyethylene grade than AFP30.

Available sheet sizes: 100cm × 100cm, 200cm × 100cm.

Key details

  • Higher-density AFP45 closed cell polyethylene
  • More rigid than AFP30
  • Black foam colour
  • Waterproof and non-absorbent
  • Optional self-adhesive backing

Suitable uses

  • Protective lining and packing
  • Cases, inserts and industrial applications
  • Water-resistant sealing and insulation uses
  • Available in thicknesses from 2mm to 100mm
  • For fire-retardant options, please contact us
View all sizes and prices 48 prices

The table lists every size, thickness and price-affecting option, including the exact unit price and the 10% multi-buy unit price.

Closed Cell Polyethylene Sheet AFP45 sheet sizes, options and prices
Sheet size Thickness Self-adhesive backing 1 sheet 2+ sheets each
100cm × 100cm 2mm Without adhesive backing £10.93 £9.84
100cm × 100cm 2mm With adhesive backing £18.93 £17.04
100cm × 100cm 3mm Without adhesive backing £11.99 £10.79
100cm × 100cm 3mm With adhesive backing £19.99 £17.99
100cm × 100cm 5mm Without adhesive backing £14.99 £13.49
100cm × 100cm 5mm With adhesive backing £22.99 £20.69
100cm × 100cm 10mm Without adhesive backing £21.98 £19.78
100cm × 100cm 10mm With adhesive backing £29.98 £26.98
100cm × 100cm 12mm Without adhesive backing £24.98 £22.48
100cm × 100cm 12mm With adhesive backing £32.98 £29.68
100cm × 100cm 15mm Without adhesive backing £28.98 £26.08
100cm × 100cm 15mm With adhesive backing £36.98 £33.28
100cm × 100cm 20mm Without adhesive backing £34.98 £31.48
100cm × 100cm 20mm With adhesive backing £42.98 £38.68
100cm × 100cm 25mm Without adhesive backing £44.98 £40.48
100cm × 100cm 25mm With adhesive backing £52.98 £47.68
100cm × 100cm 30mm Without adhesive backing £50.98 £45.88
100cm × 100cm 30mm With adhesive backing £58.98 £53.08
100cm × 100cm 40mm Without adhesive backing £64.98 £58.48
100cm × 100cm 40mm With adhesive backing £72.98 £65.68
100cm × 100cm 50mm Without adhesive backing £78.98 £71.08
100cm × 100cm 50mm With adhesive backing £86.98 £78.28
100cm × 100cm 100mm Without adhesive backing £146.98 £132.28
100cm × 100cm 100mm With adhesive backing £154.98 £139.48
200cm × 100cm 2mm Without adhesive backing £13.66 £12.29
200cm × 100cm 2mm With adhesive backing £21.66 £19.49
200cm × 100cm 3mm Without adhesive backing £15.99 £14.39
200cm × 100cm 3mm With adhesive backing £23.99 £21.59
200cm × 100cm 5mm Without adhesive backing £21.98 £19.78
200cm × 100cm 5mm With adhesive backing £29.98 £26.98
200cm × 100cm 10mm Without adhesive backing £34.98 £31.48
200cm × 100cm 10mm With adhesive backing £42.98 £38.68
200cm × 100cm 12mm Without adhesive backing £42.98 £38.68
200cm × 100cm 12mm With adhesive backing £50.98 £45.88
200cm × 100cm 15mm Without adhesive backing £50.98 £45.88
200cm × 100cm 15mm With adhesive backing £58.98 £53.08
200cm × 100cm 20mm Without adhesive backing £64.98 £58.48
200cm × 100cm 20mm With adhesive backing £72.98 £65.68
200cm × 100cm 25mm Without adhesive backing £78.98 £71.08
200cm × 100cm 25mm With adhesive backing £86.98 £78.28
200cm × 100cm 30mm Without adhesive backing £91.98 £82.78
200cm × 100cm 30mm With adhesive backing £99.98 £89.98
200cm × 100cm 40mm Without adhesive backing £119.98 £107.98
200cm × 100cm 40mm With adhesive backing £127.98 £115.18
200cm × 100cm 50mm Without adhesive backing £146.98 £132.28
200cm × 100cm 50mm With adhesive backing £154.98 £139.48
200cm × 100cm 100mm Without adhesive backing £268.98 £242.08
200cm × 100cm 100mm With adhesive backing £276.98 £249.28

Fixed product options: Colour: Black.

The 2+ sheets price is the discounted unit price. The basket applies the 10% foam-sheet discount automatically when the order contains two or more foam sheets.

Roll of black closed cell polyethylene sheet AFP45
Price £10.93

10% off foam sheets when you order 2 or more. Applied automatically in the basket.

Coloured Packaging Foam Closed Cell Foam : Waterproof and non-absorbent

Plastazote® LD33 Superior Closed Cell Sheet

Data sheet

Nitrogen-expanded, cross-linked closed cell foam with a non-absorbent and waterproof structure. Plastazote® LD33 is available in a wide choice of colours and can be supplied with or without self-adhesive backing for packaging, lining, protection, display and specialist applications.

Best suited to: Presentation packaging, displays, protective inserts and specialist fabrication requiring coloured, cross-linked closed-cell foam.

Available sheet sizes: 100cm × 100cm, 200cm × 100cm.

Key details

  • Plastazote® LD33 closed cell foam
  • Nitrogen-expanded and cross-linked
  • Waterproof and non-absorbent
  • Available in nine colour options
  • Optional self-adhesive backing

Available options

  • Two standard sheet sizes
  • Thicknesses from 3mm to 50mm
  • Black, white, blue, red, yellow, purple, orange, pink or light grey
View all sizes and prices 40 prices

The table lists every size, thickness and price-affecting option, including the exact unit price and the 10% multi-buy unit price.

Plastazote® LD33 Superior Closed Cell Sheet sheet sizes, options and prices
Sheet size Thickness Self-adhesive backing 1 sheet 2+ sheets each
100cm × 100cm 3mm Without adhesive backing £13.99 £12.59
100cm × 100cm 3mm With adhesive backing £21.99 £19.79
100cm × 100cm 5mm Without adhesive backing £17.99 £16.19
100cm × 100cm 5mm With adhesive backing £25.99 £23.39
100cm × 100cm 10mm Without adhesive backing £27.98 £25.18
100cm × 100cm 10mm With adhesive backing £35.98 £32.38
100cm × 100cm 12mm Without adhesive backing £31.98 £28.78
100cm × 100cm 12mm With adhesive backing £39.98 £35.98
100cm × 100cm 15mm Without adhesive backing £37.98 £34.18
100cm × 100cm 15mm With adhesive backing £45.98 £41.38
100cm × 100cm 20mm Without adhesive backing £47.98 £43.18
100cm × 100cm 20mm With adhesive backing £55.98 £50.38
100cm × 100cm 25mm Without adhesive backing £59.98 £53.98
100cm × 100cm 25mm With adhesive backing £67.98 £61.18
100cm × 100cm 30mm Without adhesive backing £69.98 £62.98
100cm × 100cm 30mm With adhesive backing £77.98 £70.18
100cm × 100cm 40mm Without adhesive backing £88.98 £80.08
100cm × 100cm 40mm With adhesive backing £96.98 £87.28
100cm × 100cm 50mm Without adhesive backing £108.98 £98.08
100cm × 100cm 50mm With adhesive backing £116.98 £105.28
200cm × 100cm 3mm Without adhesive backing £19.99 £17.99
200cm × 100cm 3mm With adhesive backing £27.99 £25.19
200cm × 100cm 5mm Without adhesive backing £27.98 £25.18
200cm × 100cm 5mm With adhesive backing £35.98 £32.38
200cm × 100cm 10mm Without adhesive backing £47.98 £43.18
200cm × 100cm 10mm With adhesive backing £55.98 £50.38
200cm × 100cm 12mm Without adhesive backing £57.98 £52.18
200cm × 100cm 12mm With adhesive backing £65.98 £59.38
200cm × 100cm 15mm Without adhesive backing £69.98 £62.98
200cm × 100cm 15mm With adhesive backing £77.98 £70.18
200cm × 100cm 20mm Without adhesive backing £88.98 £80.08
200cm × 100cm 20mm With adhesive backing £96.98 £87.28
200cm × 100cm 25mm Without adhesive backing £108.98 £98.08
200cm × 100cm 25mm With adhesive backing £116.98 £105.28
200cm × 100cm 30mm Without adhesive backing £128.98 £116.08
200cm × 100cm 30mm With adhesive backing £136.98 £123.28
200cm × 100cm 40mm Without adhesive backing £159.98 £143.98
200cm × 100cm 40mm With adhesive backing £167.98 £151.18
200cm × 100cm 50mm Without adhesive backing £196.98 £177.28
200cm × 100cm 50mm With adhesive backing £204.98 £184.48

Colour does not change the price. The prices above apply to: Black, White, Blue, Red, Yellow, Purple, Orange, Pink, Light grey.

The 2+ sheets price is the discounted unit price. The basket applies the 10% foam-sheet discount automatically when the order contains two or more foam sheets.

Stack of Plastazote LD33 closed cell foam sheets in assorted colours
Price £13.99

10% off foam sheets when you order 2 or more. Applied automatically in the basket.

Heavy-duty protective foam

Reconstituted Foam for Dense Packaging Support

Quick answer

AFR6 and AFR9 reconstituted foam are made from bonded foam fragments and provide very firm support. They can suit heavy-duty packaging, protective pads and industrial applications where a soft lightweight packing foam would compress too far.

The densest foam is not always the safest choice. Delicate items may need softer cushioning around a firmer support layer, while heavy objects need enough bearing area to avoid concentrated pressure.

Dense Protective Foam Fire Retardant : Upholstery foam grade

Reconstituted Foam Sheet - 6lb

Data sheet

A high-density reconstituted foam made from bonded foam fragments. AFR6 is suitable for heavy-duty packaging, protective pads and applications requiring firm, long-lasting support under repeated loading.

Best suited to: Heavy-duty packaging, protective pads and dense support applications where long service life is required.

Available sheet sizes: 150cm × 100cm, 150cm × 200cm.

Key details

  • Very firm 6lb reconstituted foam
  • Made from bonded foam fragments
  • Mixed foam colour
  • Suitable for contract seating applications
  • Cost-effective firm support

Available options

  • Two standard sheet sizes
  • Thicknesses from 6.3mm to 101.6mm
  • Cut as a full rectangular foam sheet
View all sizes and prices 14 prices

The table lists every size, thickness and price-affecting option, including the exact unit price and the 10% multi-buy unit price.

Reconstituted Foam Sheet - 6lb sheet sizes, options and prices
Sheet size Thickness 1 sheet 2+ sheets each
150cm × 100cm 1/4 inch (6.3mm) £17.99 £16.19
150cm × 100cm 1/2 inch (12.7mm) £19.88 £17.89
150cm × 100cm 1 inch (25.4mm) £35.99 £32.39
150cm × 100cm 1.5 inch (38.1mm) £44.99 £40.49
150cm × 100cm 2 inch (50.8mm) £56.98 £51.28
150cm × 100cm 3 inch (76.2mm) £79.98 £71.98
150cm × 100cm 4 inch (101.6mm) £109.99 £98.99
150cm × 200cm 1/4 inch (6.3mm) £19.88 £17.89
150cm × 200cm 1/2 inch (12.7mm) £35.99 £32.39
150cm × 200cm 1 inch (25.4mm) £56.98 £51.28
150cm × 200cm 1.5 inch (38.1mm) £79.98 £71.98
150cm × 200cm 2 inch (50.8mm) £108.98 £98.08
150cm × 200cm 3 inch (76.2mm) £146.98 £132.28
150cm × 200cm 4 inch (101.6mm) £188.99 £170.09

The 2+ sheets price is the discounted unit price. The basket applies the 10% foam-sheet discount automatically when the order contains two or more foam sheets.

Roll of mixed-colour reconstituted foam sheet
Price £17.99

10% off foam sheets when you order 2 or more. Applied automatically in the basket.

Extra Dense Protective Foam Fire Retardant : Upholstery foam grade

Reconstituted Foam Sheet - 9lb

Data sheet

An extra-high-density reconstituted foam made from tightly bonded foam fragments. AFR9 suits heavy-duty packaging of dense or fragile items and industrial applications requiring extreme firmness.

Best suited to: Heavy-duty packaging of dense or fragile items, industrial protection and vibration-dampening applications.

Available sheet sizes: 150cm × 100cm, 150cm × 200cm.

Key details

  • Super-dense 9lb reconstituted foam
  • Made from tightly bonded foam fragments
  • Mixed foam colour
  • Suitable for industrial and commercial applications
  • Robust, cost-effective support

Suitable uses

  • Industrial matting
  • Protective packaging
  • Gym and exercise mats
  • Commercial seating
View all sizes and prices 14 prices

The table lists every size, thickness and price-affecting option, including the exact unit price and the 10% multi-buy unit price.

Reconstituted Foam Sheet - 9lb sheet sizes, options and prices
Sheet size Thickness 1 sheet 2+ sheets each
150cm × 100cm 1/4 inch (6.3mm) £18.80 £16.92
150cm × 100cm 1/2 inch (12.7mm) £26.99 £24.29
150cm × 100cm 1 inch (25.4mm) £39.88 £35.89
150cm × 100cm 1.5 inch (38.1mm) £53.99 £48.59
150cm × 100cm 2 inch (50.8mm) £68.95 £62.06
150cm × 100cm 3 inch (76.2mm) £97.98 £88.18
150cm × 100cm 4 inch (101.6mm) £126.98 £114.28
150cm × 200cm 1/4 inch (6.3mm) £26.99 £24.29
150cm × 200cm 1/2 inch (12.7mm) £39.88 £35.89
150cm × 200cm 1 inch (25.4mm) £68.95 £62.06
150cm × 200cm 1.5 inch (38.1mm) £97.98 £88.18
150cm × 200cm 2 inch (50.8mm) £126.98 £114.28
150cm × 200cm 3 inch (76.2mm) £175.78 £158.20
150cm × 200cm 4 inch (101.6mm) £233.99 £210.59

The 2+ sheets price is the discounted unit price. The basket applies the 10% foam-sheet discount automatically when the order contains two or more foam sheets.

Roll of mixed-colour 9lb reconstituted foam sheet
Price £18.80

10% off foam sheets when you order 2 or more. Applied automatically in the basket.

Compare the full range

Which Packaging Foam Is Right for the Job?

Start with the item being protected. The correct packing foam depends on weight, fragility, shape, static sensitivity, available clearance, moisture exposure and how often the pack will be reused.

Packaging foam Structure Best suited to Important check
Flat Packaging Foam Flexible flat polyurethane Box lining, layers, case bases and general cushioning Not fire retardant and not suitable for upholstery
Convoluted Packaging Foam Egg-crate profiled polyurethane Case lids, briefcases and irregular items Supplied in the listed 30mm construction
AS22 Pink Anti-Static Foam Open cell anti-static polyurethane Electronics, components and static-sensitive equipment Confirm the exact ESD requirement from the data sheet
Ethafoam STPE200 Semi-rigid expanded polyethylene Transit separators, crate lining and industrial protection Available in white or grey and not fire retardant
AFP30 Closed Cell Foam Lightweight closed cell polyethylene Protective lining, packing, sealing and reusable inserts Black or white with optional self-adhesive backing
AFP45 Closed Cell Foam More rigid closed cell polyethylene Demanding case, insert and industrial packing uses More rigid than AFP30 and supplied in black
Plastazote LD33 Cross-linked closed cell polyethylene Presentation inserts, displays and coloured protective packaging Compare colour, depth and optional adhesive backing
AFR6 Reconstituted Foam High-density bonded foam fragments Heavy-duty packaging, protective pads and long-life support Very firm, so check cushioning needs for delicate items
AFR9 Reconstituted Foam Extra-high-density bonded foam fragments Dense or fragile items and extreme industrial support Extremely firm and intended for specialist applications
Material guide

Types of Protective Foam Packaging

Packaging foam is not one material. Understanding the difference between polyurethane, polyethylene, Plastazote, Ethafoam and reconstituted foam helps avoid choosing only by colour or thickness.

Polyurethane packing foam

Flat and convoluted polyurethane sheets provide lightweight cushioning and are easy to layer inside boxes and cases. They suit general impact protection but do not share the lower water absorption or rigidity of closed cell polyethylene.

Anti-static ESD foam

AS22 pink anti-static foam is designed for packaging electronics and components where ordinary packing foam may not be appropriate. Anti-static, dissipative and conductive requirements are not interchangeable, so check the equipment specification.

Closed cell polyethylene foam

AFP30 and AFP45 use a closed cell structure that is firmer, non-absorbent and suitable for protective lining, reusable inserts and practical packing applications. AFP45 is the more rigid of the two grades.

Plastazote packaging foam

Plastazote LD33 is a cross-linked closed cell foam available in several colours. It is useful where a protective insert also needs a cleaner presentation, colour coding or a more finished appearance.

Ethafoam semi-rigid sheets

Ethafoam STPE200 is a semi-rigid expanded polyethylene sheet. It can suit separation layers, transit pads, crate lining and packaging layouts that need more structure than flexible open cell foam.

Reconstituted protective foam

AFR6 and AFR9 are dense bonded foams. They can provide long-lasting support for heavy items, but their firmness means the design must still protect delicate surfaces and avoid concentrating load on vulnerable parts.

Practical buying guidance

How to Choose Protective Packaging Foam

A good foam insert controls movement, spreads pressure and cushions likely impact points without forcing the item into an over-tight box or case.

1. Identify the main risk

Decide whether the item is most at risk from impact, vibration, scratches, movement, moisture, pressure or static discharge. The main risk determines whether flexible, closed cell, anti-static or dense foam is the better starting point.

2. Check the item weight and shape

Light objects can often use softer packaging foam. Heavy objects may compress soft foam too far, while irregular items need support that avoids screens, controls, connectors and decorative edges.

3. Plan every foam layer

Measure the inside of the box or case and allow for the base, sides and lid foam. Do not choose a thickness before confirming that the item and every protective layer fit inside the usable depth.

4. Match the foam to the journey

A storage case used indoors has different demands from a parcel travelling through a courier network. Consider repeated handling, stacking, vibration, moisture exposure and the likely direction of impacts.

5. Confirm specialist requirements

Standard packaging foam should not replace anti-static material where electronics have a defined ESD requirement. Fire performance also differs by grade, so check the exact technical data rather than assuming from appearance.

6. Test the finished pack

Assemble the complete packaging and check that the item cannot move freely, strike a hard surface or become trapped under excessive pressure. Commercial packs should use an appropriate documented test process.

Common uses

Packaging Foam for Boxes, Cases and Equipment

These examples show how the material and layout can change with the application. They are practical starting points rather than universal specifications.

Foam for flight cases and tool cases

Use flat foam where even support is needed and convoluted foam in lids where the profile must contact items at different heights. AFP or Plastazote can suit reusable case inserts requiring a firmer closed cell structure.

Electronics and components

AS22 pink anti-static foam is intended for static-sensitive electronics. Plan separate spaces for components, leads and accessories, and keep pressure away from pins, screens and connectors.

Cardboard boxes and parcels

Flat packing foam sheets can line walls, separate products and protect polished surfaces. Use enough depth to stop movement and cushion impacts without distorting the box or over-compressing the item.

Industrial parts and machinery

Ethafoam, AFP45 or reconstituted foam can suit heavier parts where structure and load support matter. Spread the weight across a sufficient area and avoid hard contact points beneath corners or projections.

Presentation and display packaging

Plastazote LD33 offers colour choices for product displays and presentation inserts. Keep cut lines simple, provide finger access and choose colour only after confirming the material specification.

Fragile and irregular items

Combine a stable base with a suitable contact layer where necessary. Support the strongest parts of the object and keep pressure away from glass, handles, lenses, switches and decorative features.

Plan before ordering

How to Measure Foam for a Box or Case

Work from the internal dimensions of the finished container. Hinges, latches, ribs, rounded corners and lid depth can all reduce the usable space.

Measure the usable interior

Record the narrowest usable length, width and depth. Measure the base and lid separately because moulded cases are not always the same size from top to bottom.

Measure the item at its widest points

Include controls, plugs, handles and accessories. Decide whether cables and removable parts will travel in the same compartment and how they will be prevented from rubbing against the main item.

Plan the base, sides and lid

Divide the available depth between the lower cushion, item and lid foam. Leave enough material around the sides to prevent hard contact without making the case difficult to close.

Allow for repeated removal

Items used regularly need sensible finger access and clearance. A very tight cut-out may look neat but can damage foam edges, trap the item or place pressure on delicate surfaces.

Unsure which grade or thickness to order? Send the internal case dimensions, item dimensions, approximate weight, intended journey and any static or fire requirement through the All Foam contact page. Review the foam data sheets where a technical specification matters.
Helpful answers

Packaging Foam Sheet FAQs

Clear answers about packing foam sheets, anti-static foam, closed cell polyethylene, case inserts, thickness and fire information.

Ask the All Foam Team
Which packaging foam sheet should I choose?

Choose flat packaging foam for even cushioning and box lining, convoluted foam for case lids and irregular items, AS22 pink anti-static foam for electronics, Ethafoam STPE200 for semi-rigid transit protection, or a closed cell grade where a firmer, lower-absorption structure is required.

What types of foam are used for protective packaging?

The All Foam range includes open cell polyurethane packaging foam, anti-static polyurethane foam, semi-rigid and closed cell polyethylene foam, cross-linked Plastazote foam and dense reconstituted foam. Each material behaves differently, so match it to the item, journey and environment.

Are packing foam sheets and packaging foam sheets the same thing?

The terms packing foam sheets and packaging foam sheets are commonly used for the same general product category. The important distinction is the exact foam grade, structure, thickness and intended use rather than the wording used to describe it.

What is the difference between flat and convoluted packaging foam?

Flat foam provides a consistent thickness across the sheet and is useful for lining, layering and bases. Convoluted foam has an egg-crate profile that can contact items at different heights and is often used in case lids or between irregular objects.

Is pink anti-static foam suitable for electronic components?

AS22 pink anti-static polyurethane foam is intended for packaging electronics and other static-sensitive items. Check the product data sheet and the exact ESD protection required by the component or system before ordering.

Which packaging foam is waterproof?

AFP30, AFP45 and Plastazote LD33 have closed cell, non-absorbent structures and are the main lower-absorption options on this page. Waterproof does not mean suitable for every outdoor or submerged application, so confirm the complete specification and installation.

Can I make foam inserts for flight cases and toolboxes?

Yes. Flat, closed cell, Plastazote and reconstituted sheets can be used to create protective case inserts when the grade and thickness suit the item. Measure the usable case interior, support strong areas of the item and leave finger access for safe removal.

Is packaging foam fire retardant?

Fire performance differs by grade. Flat packaging foam, convoluted packaging foam, Ethafoam STPE200, AFP30 and AFP45 are listed as not fire retardant. AS22 and the reconstituted grades have their own fire information. Always check the exact product card and technical data sheet.

Can packaging foam be used for seat cushions or furniture?

General packaging grades are selected for protection rather than seating comfort. Use a suitable upholstery foam for furniture. Reconstituted foam can have both packaging and seating applications, but the complete product specification must still match the intended use.

Can packaging foam sheets be cut to size?

Many packaging foam sheets can be cut with suitable tools to create liners, pads and case inserts. The method depends on the material and thickness. For non-standard sizes or more complex insert requirements, contact All Foam before ordering so the required format can be checked.

How do I choose the right packaging foam thickness?

Allow enough foam to cushion and hold the item without making the package too tight. Consider weight, fragility, transport method, likely impacts, base and lid depth, and the space available inside the box or case.

Do packaging foam sheets qualify for the multi-buy discount?

Yes. A 10% foam sheet discount is applied automatically in the basket when the order contains two or more foam sheets. The qualifying quantity can include two of the same sheet or a mixture of foam sheet products.